Our new generation fiberglass reinforced polyurethane (PUR/FRP) composite frames come with pre‑integrated embedded mounting blocks – custom‑placed during the pultrusion/extrusion process.
How it works:
No drilling. No loose nuts. No alignment guesswork. The mounting points are already there – strong, precise, and ready for immediate bolt‑up.
Result:
✅ At least 1/3 less on‑site labor cost – proven in multiple projects.
✅ Installation time cut by 35–40% – from 8 hours to 5 hours per 100 meters of frame.
✅ Zero rework – every mounting point is factory‑positioned to your drawing.
| Feature | Benefit |
|---|---|
| Embedded blocks | Eliminate drilling, leveling, and separate nut retention. One worker can bolt in seconds. |
| Corrosion‑proof FRP frame | No rust, no galvanic corrosion – lasts 20+ years in chemical, marine, or outdoor environments. |
| High strength & light weight | 40–60% lighter than steel – easier handling, safer installation, lower shipping cost. |
| Thermal & electrical insulation | No hot spots, no grounding concerns – ideal for solar and electrical applications. |
| Factory precision | Mounting points ±0.5mm tolerance – perfect alignment every time. |
Project A (Middle East – Dust collector filter cages, 500 units)
Old method (steel + drilling): 2 technicians, 8 hours → 16 man‑hours.
With EBMT composite frames: 1 technician, 5.5 hours → 5.5 man‑hours.
Labor cost reduction: 66% – over 1/3 saved on top of material longevity.
Project B (Southeast Asia – Solar mounting frames, 2 MW)
On‑site drilling and nut alignment eliminated. Installation crew reduced from 6 to 4, project completed 2 days ahead of schedule.
Total installed cost down by 28% – including labor, hardware, and future maintenance.
Steel frames need repainting or replacement every 5–7 years in humid or salty environments. Aluminum can suffer galvanic corrosion when in contact with other metals.
Our PUR/FRP composite frames with embedded blocks require zero maintenance for 20+ years. No rust, no coating, no loose bolts (the embedded blocks hold threads firmly).
Calculate your savings:
(Labor + rework + downtime + replacement cost) over 20 years – easily 50–70% lower compared to conventional materials.
Any profile shape: C‑channel, square, rectangular, angle, or custom extrusion
Block material: stainless steel thread insert, brass, or reinforced polymer
Block position: CAD‑driven, per your mounting hole pattern
Color: black, grey, green, or RAL code
Certifications: ISO 9001, ASTM, UL 94 V‑0 (flame retardant optional)
“The embedded block design saved us from hiring extra crew. We finished the filter house installation in 4 days instead of 6. And the frame is rock solid – no drilling dust, no misplaced holes.”
— Project Manager, Water Treatment Plant, UAE
*“We tested steel, aluminum, and your PUR/FRP with embedded blocks. Yours was the only one that gave us consistent mounting accuracy and zero corrosion after 2 years in a chemical environment. The labor saving was just the bonus.”*
— Maintenance Director, Chemical Processor, Germany
Stop drilling. Stop replacing. Start installing smarter.
📧 Email:eden-feng@techrise-sh.com
🌐 Website: www.techrise-sh.com
📞 WhatsApp / WeChat / Phone:86 16692389530/ +86 13633766860
📎 Ask for our EBMT technical datasheet + case study report.
